Chapter 7
Aircraft Systems
Water may also remain in the fuel tanks after the drainage from the fuel strainer has ceased to show any trace of water. This residual water can be removed only by draining the fuel tank sump drains.
Water is the principal fuel contaminant. Suspended water droplets in the fuel can be identified by a cloudy appearance of the fuel, or by the clear separation of water from the colored fuel, which occurs after the water has settled to the bottom of the tank. As a safety measure, the fuel sumps should be drained before every flight during the preflight inspection.
Fuel tanks should be filled after each flight or after the last flight of the day to prevent moisture condensation within the tank. To prevent fuel contamination, avoid refueling from cans and drums.
In remote areas or in emergency situations, there may be no alternative to refueling from sources with inadequate anti-contamination systems. While a chamois skin and funnel may be the only possible means of filtering fuel, using them is hazardous. Remember, the use of a chamois does not always ensure decontaminated fuel. Worn-out chamois do not filter water; neither will a new, clean chamois that is already water-wet or damp. Most imitation chamois skins do not filter water.
Fuel System Icing
Ice formation in the aircraft fuel system results from the presence of water in the fuel system. This water may be undissolved or dissolved. One condition of undissolved water is entrained water that consists of minute water particles suspended in the fuel. This may occur as a result of mechanical agitation of free water or conversion of dissolved water through temperature reduction. Entrained water settles out in time under static conditions and may or may not be drained during normal servicing, depending on the rate at which it is converted to free water. In general, it is not likely that all entrained water can ever be separated from fuel under field conditions. The settling rate depends on a series of factors including temperature, quiescence, and droplet size.
The droplet size varies depending upon the mechanics of formation. Usually, the particles are so small as to be invisible to the naked eye, but in extreme cases, can cause slight haziness in the fuel. Water in solution cannot be removed except by dehydration or by converting it through temperature reduction to entrained, then to free water.
Another condition of undissolved water is free water that may be introduced as a result of refueling or the settling of entrained water that collects at the bottom of a fuel tank. Free water is usually present in easily detected quantities at the bottom of the tank, separated by a continuous interface from the fuel above. Free water can be drained from a fuel tank through the sump drains, which are provided for that purpose. Free water, frozen on the bottom of reservoirs, such as the fuel tanks and fuel filter, may render water drains useless and can later melt releasing the water into the system thereby causing engine malfunction or stoppage. If such a condition is detected, the aircraft may be placed in a warm hangar to reestablish proper draining of these reservoirs, and all sumps and drains should be activated and checked prior to flight.
Entrained water (i.e., water in solution with petroleum fuels) constitutes a relatively small part of the total potential water in a particular system, the quantity dissolved being dependent on fuel temperature and the existing pressure and the water volubility characteristics of the fuel. Entrained water freezes in mid fuel and tends to stay in suspension longer since the specific gravity of ice is approximately the same as that of AVGAS.
Water in suspension may freeze and form ice crystals of sufficient size such that fuel screens, strainers, and filters may be blocked. Some of this water may be cooled further as the fuel enters carburetor air passages and causes carburetor metering component icing, when conditions are not otherwise conducive to this form of icing.
Prevention Procedures
The use of anti-icing additives for some aircraft has been approved as a means of preventing problems with water and ice in AVGAS. Some laboratory and flight testing indicates that the use of hexylene glycol, certain methanol derivatives, and ethylene glycol mononethyl ether (EGME) in small concentrations inhibit fuel system icing. These tests indicate that the use of EGME at a maximum 0.15 percent by volume concentration substantially inhibits fuel system icing under most operating conditions. The concentration of additives in the fuel is critical. Marked deterioration in additive effectiveness may result from too little or too much additive. Pilots should recognize that anti-icing additives are in no way a substitute or replacement for carburetor heat. Aircraft operating instructions involving the use of carburetor heat should be adhered to at all times when operating under atmospheric conditions conducive to icing.
Refueling Procedures
Static electricity is formed by the friction of air passing over the surfaces of an aircraft in flight and by the flow of fuel through the hose and nozzle during refueling. Nylon, Dacron, or wool clothing is especially prone to accumulate and discharge static electricity from the person to the funnel or nozzle. To guard against the possibility of static electricity igniting fuel fumes, a ground wire should be attached to the aircraft before the fuel cap is removed from the tank. Because both the aircraft and refueler have different static charges, bonding both components to each other is critical. By bonding both components to each other, the static differential charge is equalized. The refueling nozzle should be bonded to the aircraft before refueling begins and should remain bonded throughout the refueling process. When a fuel truck is used, it should be grounded prior to the fuel nozzle contacting the aircraft.
If fueling from drums or cans is necessary, proper bonding and grounding connections are important. Drums should be placed near grounding posts, and the following sequence of connections observed:
- Drum to ground
- Ground to aircraft
- Drum to aircraft or nozzle to aircraft before removing the fuel cap
When disconnecting, reverse the order.
The passage of fuel through a chamois increases the charge of static electricity and the danger of sparks. The aircraft must be properly grounded and the nozzle, chamois filter, and funnel bonded to the aircraft. If a can is used, it should be connected to either the grounding post or the funnel. Under no circumstances should a plastic bucket or similar nonconductive container be used in this operation.
Heating System
There are many different types of aircraft heating systems that are available depending on the type of aircraft. Regardless of which type or the safety features that accompany them, it is always important to reference the specific aircraft operator’s manual and become knowledgeable about the heating system. Each has different repair and inspection criteria that should be precisely followed.