Engine exhaust systems vent the burned combustion gases overboard, provide heat for the cabin, and defrost the windscreen. An exhaust system has exhaust piping attached to the cylinders, as well as a muffler and a muffler shroud. The exhaust gases are pushed out of the cylinder through the exhaust valve and then through the exhaust pipe system to the atmosphere.

For cabin heat, outside air is drawn into the air inlet and is ducted through a shroud around the muffler. The muffler is heated by the exiting exhaust gases and, in turn, heats the air around the muffler. This heated air is then ducted to the cabin for heat and defrost applications. The heat and defrost are controlled in the flight deck and can be adjusted to the desired level.

Exhaust gases contain large amounts of carbon monoxide, which is odorless and colorless. Carbon monoxide is deadly, and its presence is virtually impossible to detect. To ensure that exhaust gases are properly expelled, the exhaust system must be in good condition and free of cracks.

Some exhaust systems have an EGT probe. This probe transmits the EGT to an instrument in the flight deck. The EGT gauge measures the temperature of the gases at the exhaust manifold. This temperature varies with the ratio of fuel to air entering the cylinders and can be used as a basis for regulating the fuel-air mixture. The EGT gauge is highly accurate in indicating the correct fuel-air mixture setting. When using the EGT to aid in leaning the fuel-air mixture, fuel consumption can be reduced. For specific procedures, refer to the manufacturer’s recommendations for leaning the fuel-air mixture.

Most small aircraft use a direct-cranking electric starter system. This system consists of a source of electricity, wiring, switches, and solenoids to operate the starter and a starter motor. Most aircraft have starters that automatically engage and disengage when operated, but some older aircraft have starters that are mechanically engaged by a lever actuated by the pilot. The starter engages the aircraft flywheel, rotating the engine at a speed that allows the engine to start and maintain operation.

Electrical power for starting is usually supplied by an onboard battery, but can also be supplied by external power through an external power receptacle. When the battery switch is turned on, electricity is supplied to the main power bus bar through the battery solenoid. Both the starter and the starter switch draw current from the main bus bar, but the starter will not operate until the starting solenoid is energized by the starter switch being turned to the “start” position. When the starter switch is released from the “start” position, the solenoid removes power from the starter motor. The starter motor is protected from being driven by the engine through a clutch in the starter drive that allows the engine to run faster than the starter motor. [Figure 7-20]

When starting an engine, the rules of safety and courtesy should be strictly observed. One of the most important safety rules is to ensure there is no one near the propeller prior to starting the engine. In addition, the wheels should be chocked and the brakes set to avoid hazards caused by unintentional movement. To avoid damage to the propeller and property, the aircraft should be in an area where the propeller will not stir up gravel or dust.

During normal combustion, the fuel-air mixture burns in a very controlled and predictable manner. In a spark ignition engine, the process occurs in a fraction of a second. The mixture actually begins to burn at the point where it is ignited

by the spark plugs. It then burns away from the plugs until it is completely consumed. This type of combustion causes a smooth build-up of temperature and pressure and ensures that the expanding gases deliver the maximum force to the piston at exactly the right time in the power stroke. [Figure 7-21] Detonation is an uncontrolled, explosive ignition of the fuel-air mixture within the cylinder’s combustion chamber. It causes excessive temperatures and pressures which, if not corrected, can quickly lead to failure of the piston, cylinder, or valves. In less severe cases, detonation causes engine overheating, roughness, or loss of power.

Detonation is characterized by high cylinder head temperatures and is most likely to occur when operating at high power settings. Common operational causes of detonation are:

Detonation may be avoided by following these basic guidelines during the various phases of ground and flight operations:

Preignition occurs when the fuel-air mixture ignites prior to the engine’s normal ignition event. Premature burning is usually caused by a residual hot spot in the combustion chamber, often created by a small carbon deposit on a spark plug, a cracked spark plug insulator, or other damage in the cylinder that causes a part to heat sufficiently to ignite the fuel-air charge. Preignition causes the engine to lose power and produces high operating temperature. As with detonation, preignition may also cause severe engine damage because the expanding gases exert excessive pressure on the piston while still on its compression stroke.